Custom Hardware Development Services

We turn your concepts into market-ready devices, prepared for certification and mass production. Our end-to-end hardware development services cover the full lifecycle, whether you’re starting from scratch or need support at a specific stage.

Custom Hardware Development Services

Hardware engineering trusted by leading product companies

Our team has delivered hardware systems across healthcare, industrial, automotive, and connected product environments. The companies below trusted Yalantis to deliver devices that perform under real operating conditions.

Our Hardware Development Services

Get a technical roadmap for your project

We provide a detailed execution plan to transform your vision into a technically viable, audit-ready device.

Hardware design and development

success stories

Custom hardware solutions we deliver

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Remote monitoring devices

Get real-time visibility into equipment performance and operating conditions without sending anyone on-site. Your operators see what’s happening in the field as it happens and can react before small issues become expensive.

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Device and gateway platforms

Connect sensors, controllers, and edge devices into one unified architecture. Instead of managing fragmented device networks, your team controls everything through a single hardware platform that scales as you grow.

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Telematics and fleet hardware systems

Stay connected to your vehicles with continuous data on location, usage, and technical condition. Give your dispatchers and fleet managers the information they need to make faster, better-informed decisions on the road.

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Smart environment control devices

Automate lighting, HVAC, access, and energy management across your facilities from one place. Set it to schedule or let it respond to live inputs automatically. Either way, your team spends less time on manual control.

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Asset and inventory tracking devices

Stay informed about where your assets are and how they’re being used across warehouses and supply chains at any time. Reduce losses from missing or underused equipment and give your operations teams a reliable foundation for resource planning.

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Edge computing devices

Process data directly on the device when connectivity is limited or latency can’t be tolerated. Your critical operations keep running without depending on constant cloud access.

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Predictive maintenance hardware systems

Monitor equipment condition continuously and catch early signs of failure before they become breakdowns. Shift your maintenance team from reactive fixes to planned interventions and keep your operations running on schedule.

Let’s build your hardware solution together

Tell us what you’re working on and we’ll define the architecture, components, and delivery path that fits your product and timeline

Drop us a line

Hardware engineering services for various industries

Hardware development process with Yalantis

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Discovery phase

Our team helps you define what your device needs to do in real conditions and what constraints will shape it from the start. We align on functionality, environment, cost targets, and compliance requirements to decide on the core functionality early.

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Architecture design

We design the hardware system based on the actual operating requirements. Our engineers select components and define how parts interact. They resolve compliance considerations at this stage so nothing forces a costly redesign during certification or scaling.

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Prototyping

Yalantis builds a working prototype to validate key assumptions early. You can power it on, test it, and see what works and what doesn’t. Fixing problems here costs a fraction of the price you’ll pay after committing to production.

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Engineering and integration

We take the validated prototype and turn it into a complete, shippable product. Our engineers bring hardware, firmware, and external system interfaces together and test everything on a system level.

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Production readiness

We adapt the design so a factory can build it consistently. Our team resolves manufacturability issues and prepares the documentation your certification process requires.

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Scaling and support

Yalantis supports the transition to mass production and stays involved as the product evolves. We help maintain stability, adapt to changes, and improve the device based on real-world performance.

Hardware engineering in-house vs with Yalantis

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Compliance as an afterthought

Compliance is tested at the end. Failures force redesigns that push launch by months.

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Compliance by design

Compliance requirements are built into the architecture from sprint one. Audits confirm, not surprise.

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Siloed hardware and firmware teams

Firmware and board design happen in parallel silos. Integration issues surface late and cost weeks.

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One team across both layers

One team owns both layers. Hardware and firmware evolve together, so integration is continuous, not a phase.

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Prototype that can’t survive production

Prototypes work on the bench but fail on the assembly line. Yield issues and BOM surprises appear at scale.

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Production-ready from the schematic stage

DFM and BOM optimization start at the schematic stage. Production ramp-up is a formality, not a crisis.

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Single-source parts and EOL risk

Single-source parts and EOL surprises stall production mid-run.

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Built-in supply chain resilience

Every BOM entry has an approved alternative. Supply chain disruptions are a planning scenario, not an emergency.

A prototype that works on your bench means nothing if it cannot survive an assembly line. We design for the factory from day one, because fixing manufacturability after tooling is ten times the cost.”

–  Mykhailo Maidan, CTO at Yalantis

Custom hardware development challenges we solve

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High manufacturing failure rates

Prototypes often work in the lab but fail on the assembly line. We apply strict Design for Manufacturing (DFM) principles to eliminate assembly errors and ensure high yield rates during mass production.

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Supply chain & component obsolescence

Chip shortages and End-of-Life (EOL) parts disrupt production. We analyze your Bill of Materials (BOM) to select available, long-lifecycle components and design flexible circuits that support alternatives.

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Certification delays

Failing compliance tests forces expensive redesigns. We conduct thermal modeling and pre-compliance testing early in the design phase to ensure you pass certification on the first attempt.

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High unit production costs

Inefficient PCB layouts inflate costs at scale. We optimize board density, layer stack-up, and component selection to minimize the BOM cost without compromising device performance.

Discover how to make your hardware more reliable with Rust

Our whitepaper breaks down how to adopt Rust for embedded firmware alongside existing C/C++ code, without disrupting production timelines

Why partner with Yalantis for hardware development services

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Proven track record in mission-critical domains

With over 17 years in engineering and more than 85 successful hardware projects delivered, we build OEM-grade devices for demanding environments. Companies such as Bosch, Toyota, and RAKwireless rely on our team to solve complex engineering challenges and deliver systems that hold up in production.

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Strong hardware ecosystem partnerships

We work closely with technology leaders such as ARM and Raspberry Pi. These relationships give us early access to platforms, reference designs, and engineering support to reduce the risks and speed up development.

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Manufacturing-ready design

Our hardware design services prepare your device for real production conditions and consistent manufacturing. We apply DFM (Design for Manufacturing) process to increase yield rates, minimize assembly errors, and reduce production risks from the first prototype.

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Certified security & compliance

Yalantis operates under ISO 9001, ISO 13485, and ISO 27001 standards. We design architectures that meet regulatory and security requirements from the beginning, so certification does not turn into a redesign phase.

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End-to-end hardware & cloud synergy

We connect hardware with firmware, cloud, and applications into one system. Your device integrates into the broader product without gaps between components or teams.

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Designed for profitability

We control costs at the design stage. To maximize your margins, our team selects components, optimizes the BOM, and designs the system architecture with unit economics and scaling in mind.

Testimonials from our clients

Yalantis isn’t a factory that you send over some requirements and they develop exactly to those requirements. They bring a really intelligent and dynamic approach to the engagement that you don’t get sometimes with other vendors.

Simon Jones, CIO in Healthcare

What fascinated me the most is how invested the Yalantis development team is, and how they often exceeded expectations in what we were trying to accomplish in terms of timeframes. 

Sérgio Miguel Vieira, Founder and CEO

They have very good organization and project management expertise. We’re not just getting the developers, we’re getting a whole support structure. Also, Yalantis cares about their employee satisfaction. And with satisfied employees, we get much better output. 

Sergei Lishchenko, Director of Digital Experience

One of the biggest values they bring to the table is the way of thinking critically during the whole development process. They’re not just building software, they’re effectively solving your business problem.

Ron Bullis, President and Founder at Lifeworks Advisors

Yalantis has been a great fit for us because of their experience, responsiveness, value, and time to market. From the very start, they’ve been able to staff an effective development team in no time and perform as expected. 

Mark Boudreau, Founder and COO at Healthfully

Established development flows and good communication skills made collaboration with Yalantis very smooth. If you are looking for a professional, dedicated and a solid technical partner and a well-processed software outsourcing company for your project, I’d recommend Yalantis.

Ken Yu, CEO at RAKwireless

Working with Yalantis, you get their breadth of experience building hundreds of projects. Their expertise and knowledge were second to none. And that makes the difference between a good product and a great product.

Andrew Gazdecki, CEO at MicroAcquire

With the product built by Yalantis, we have a lot of possibilities for growth. They elaborated a great user experience for our operators to work more efficiently and properly deal with troubleshooting. And the architecture of the product is scalable and ready for the future.

Alejandro Resendiz, General manager at 123 Sourcing

Compliance & certifications

Other services we provide

FAQ

  • Can a hardware development company handle the full IoT product cycle?

    Yes, a competent company like Yalantis can manage full-cycle hardware development, with software powering the device included in this process. Our team provides comprehensive hardware engineering services and has all the professionals needed to cover the entire IoT product lifecycle from concept to deployment. Our services include requirements analysis, hardware design, firmware development, cloud infrastructure, mobile app integration, obtaining certifications, and manufacturing support.

  • How long does it take for a hardware development company to deliver a finished product?

    Hardware product development generally takes from 6 to 18 months, depending on its complexity. Simple products might be completed in under six months, while complex systems can take more than two years. The timeline varies based on requirements, regulatory approvals, manufacturing constraints, and design iterations. Our hardware experts can provide a more accurate estimate after reviewing your specific project needs.

  • What certifications (FCC, CE, RoHS, UL) does my specific product need?

    Certification depends on where the product will be sold and what it does. You should consider FCC for radio emissions in the US, CE for safety and compliance in the EU, RoHS for environmental standards, and UL for product safety. Industry-specific certifications might include HIPAA for healthcare devices, automotive standards like ISO 26262, etc. Most connected devices require a combination of these, especially if they include wireless communication or operate in regulated environments. If you want a more accurate list, contact our team to discuss your hardware plans in more detail.

  • How much does it cost to take a product from a prototype to mass production?

    Costs vary widely based on device complexity, certification scope, and production volume. A simple IoT device may require tens of thousands of dollars to industrialize, while regulated or high-performance products can reach several hundred thousand due to tooling, testing, and compliance. The biggest cost drivers are redesign cycles, certification failures, and manufacturing readiness gaps, which is why we prioritize DFM and validation.

  • What is Design for Manufacturing (DFM) and why is it critical for my ROI?

    DFM means designing hardware so it can be produced reliably, at scale, and at a predictable cost. It directly affects ROI because poor design decisions lead to higher unit costs, production delays, and yield issues. Teams that apply DFM early reduce scrap rates, avoid redesigns, and reach stable production faster.

  • What are the current strategies for electronic component shortage mitigation in 2026?

    Component shortages in 2026 remain concentrated around power devices, automotive-grade MCUs, and analog ICs, driven by AI infrastructure and electrification demand. Yalantis addresses these deficiencies from the design stage: we select components with multiple approved vendors, define footprint-compatible alternatives, flag EOL risks early, and build BOM resilience into your product architecture before production problems appear.

  • How is AI-assisted PCB design and simulation shortening development timelines?

    Our engineers use AI tools to evaluate routing options, signal integrity, and thermal behavior faster than manual iteration allows. They reduce the number of prototype cycles by identifying issues earlier in simulation. The main benefit is not full automation but faster decision-making during complex design trade-offs.

  • How do you secure IoT hardware against modern firmware and side-channel attacks?

    We build security in at the hardware level from the start. Our team implements secure boot, hardware root of trust, and protected key storage as baseline requirements. Yalantis signs and validates firmware with safeguards against rollback and unauthorized updates. Where side-channel exposure is a risk, we shield sensitive operations and limit the physical signals that could leak exploitable information.

  • How do digital twins help in the hardware testing and validation phase?

    We create virtual device models that mirror real-world behavior, allowing our engineers to simulate performance across conditions before a physical prototype exists. This approac reduces testing time, exposes edge-case failures earlier, and improves confidence before production.

How to get started with Hardware development

  1. Set up a free call with our experts
  2. Tell us more about your project
  3. Receive a proposal
  4. We start building your solution

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